This is Part 2 of the exclusive interview I did with Sergio Hamernik, the man behind the scenes at Mercury Magnetics Transformers.

Sergio talks about transformer size, chokes, installation and what’s on the horizon at Mercury Magnetics. There is a lot of info here that will help answer questions about amplifier tone and response.

300guitars: When it comes to transformers does size matter? How?

Sergio Hamernik: I can almost hear my wife saying “now that sounds like a guy question.” Actually, in most situations, transformers and chokes make a good case for “bigger is better.”

A power transformer that is undersized for the job will run hotter than a bitch kitty. The amp is unable to be pushed – collapsing under weak, sagging voltages. It’s unable to keep up with the demands a player puts to an amp. The amp slows and has a tendency to cough out notes when played clean, and honk or bark out the notes when overdriven.

Another symptom of undersized and/or poorly designed power transformers is the phenomenon of “tone drift.” You know this is happening when the amp (common with some early Fenders and half of today’s 100 watt amps) starts off with decent tone for the first hour or so, then somewhere around two hours later the tone begins to change and not for the better. The internal temperatures of the transformer reach their peak and begin detuning the voltages and power the amp sees. This is caused by the changes to the resistance of copper. As the temperatures become excessive, the amp’s tone drifts. Remember rich amplifier tone needs to be well fed.

An undersized output transformer will act more like a suppository to amplified guitar tone than a big open window, which is its main purpose. Contrary to popular myth, there is no tone magic that occurs when you force feed an output transformer into alleged saturation or intentionally under power it with a dinky power transformer.

The term “output transformer saturation distortion” comes out of poor guessing by people who really don’t understand how tubes and transformers work together to produce music friendly harmonic distortion. If an output transformer reaches true saturation, all bass frequencies will disappear, the mid-range will sound dark and fuzzy with lower volume – leaving the treble frequencies tinny and brittle sounding. Does that sound desirable to you?

So it’s not the transformer itself generating that saturation effect on overdriven guitar tone. Good output transformers are designed to operate at low flux densities (loads of inductance). That low flux makes it difficult to saturate an output transformer. So the output transformer doesn’t get the credit or blame for that “saturated” sound. The actual source is in the push-pull power tube plate circuit reacting/saturating to the changing impedance it sees in the primary coil of the output transformer as its flux density changes with the changing frequencies and fluctuating power coming into it. The saturation phenomena (when it appears) is mostly happening in the tube.

If one wants to intentionally use a dinky power transformer to achieve tone magic (yes some have tried it, believe it or not). They could save themselves a bunch of money and buy that pillow I mentioned earlier for similar results.

Bigger is better for chokes if you have the room for it on the chassis. Assuming the same value of inductance, more iron and copper will let more power through and it will run cooler as well. This is because of lower DC voltage resistance with the extra copper involved. More voltage being available to the tubes means more power out of the amp.

300guitars: What is the choke for and why do you offer so many models?

Sergio Hamernik: Originally chokes were used in guitar amps to extend the life of vacuum tube rectifiers nearly tripling their life expectancy. They behave as a quasi current spike shock absorber. Chokes help capacitors smooth out any ripple that may be present on the DC voltage. The goal here is to always try to get the cleanest voltage to the tube circuits. Caps by themselves do a pretty job of it. But the choke is a multi-tasker. Along with doing a nifty job of smoothing out ripple, the choke does something else that makes it a significant contributor to the amp’s final tonal character. Because its connected in series with the rectifier and not tethered to ground like a cap, the choke (being an inductor) works nicely as a current regulator. And it keeps the current from decreasing as much as it would if there were only caps involved.

This nearly constant current available from the power supply, courtesy of the choke, makes for an ideal platform to make the best possible tone. Simply put, changing the value of the choke changes the tone and behavior of your amp.

Why so many varieties of chokes? Since chokes are a significant link in the audio chain, a one size fits all approach would be a great injustice to all guitar amp owners. Choke values are a finesse point, a fine tuning that helps to extract the most favorable tonal characteristics from an amp. We even offer a “shift on the fly” option with our multiple-value Multi-Chokes. One choke with several choices of inductance to help the amp builder find that sweet spot.

There is one last benefit to using chokes and it’s the most overlooked attribute. When a choke is connected between a couple of caps, a form of a low pass filter is created. What this means is the choke blocks high frequency garbage on the AC line from mixing with the guitar signal and causing all sorts of sonic collisions during the process of amplification. Let us not forget that we live in an electronic age far more complicated than the 1950s or 1960s. There are all sorts of things contaminating our power before it hits our amps. Computers, TVs, BTL cable services superimposed on our power lines, you name it, are all sources of noise we don’t want in our amps.

You’d be surprised to find out how many amp builders substitute a resistor for a choke just to save a few bucks and lose out on the choke’s very cool advantages. Almost all of the great vintage amps had chokes (Marshall 50 & 100 watt, Vox AC30, Fender Twin, Showman, Super Reverb, Vibroverb, Pro Reverb, Deluxe Reverb, etc.). The builders back then were taught tube theory and understood the relevance of the choke in their designs.

300guitars: Would a Mercury replacement reverb transformer make the reverb in an amp sound better?

Sergio Hamernik: That depends on how lousy the original one was. Reverb transformers are wound similar to guitar pickups. Lots of turns with very thin wire. Which adds to the expense of building them. Many companies skimp on materials to keep their costs down as a result.

We believe that the low level signal (barely a whisper) going into the reverb transformer is quite fragile in nature and anything less than using the best materials and winding techniques would cause it and its tone harm. According to our customers that have upgraded their reverb transformers with ours, they report better performance, higher def, a more lush-sounding reverb, etc. Based on that, my answer is yes – or your money back.

300guitars: Is it easy to upgrade an amplifier to a set of Mercury transformers?

Sergio Hamernik: Heck no! It’s not at all easy. Therein lies the rub. This is why we have the great divide between disappointing “corporate” tone and a thriving (yet inconsistent) boutique amp market.

How much hassle and expense are you willing to put up with to get your ideal tone? If merely swapping out tubes will improve tone, then why are we still missing so much of it today? If simply plugging things in or out made for better tone, then all the big amp companies would have nailed it decades ago and we wouldn’t have the need for this interview. But no, it’s not that easy. Quick, cheap and dirty (non-transformer) amp fixes are not worthwhile timesavers. They tend to act more like tinsel and don’t do much for real tone problems. My wise old grand dad once said “Putting powdered sugar on a turd, doesn’t make it a doughnut.”

Upgrading to Mercury transformers requires technical expertise and a morbid fear of being electrocuted. There are potentially lethal voltages present, a ship load of wires coming out of these things to further complicate matters and requiring a good share of installation elbow grease to boot. A person should be schooled in electronics and not sexually frustrated. A steady hand goes a long way in doing a good install. It shouldn’t be a D.I.Y. project no matter how simple it may look to the casual observer. We have techs all over the planet that are willing to help and do a good job with safety first. Transformers are expensive and labor intensive to install.

Those who are ready to make such a commitment/sacrifice (who needs kids anyhow?) will be rewarded for their efforts. Don’t take my word for it, just read our testimonials. We have a bunch of them all unsolicited from players, amp builders and amp techs, who were impressed enough to write to us telling everyone that it was well worth it.

300guitars: It seems that tubes and big hunks of iron (transformers) are very old school technology. Is there anything new on the horizon at Mercury?

Sergio Hamernik: Playing a guitar is even older school. There isn’t anything modern about an electric guitar. But, what makes an electric guitar “electric” is the fact that it depends on the rules of magnetism. The pickups on an electric guitar are made of coils of wire responding/reacting to a changing magnetic field, so are the voice coils in speakers. And let us not forget the power transformer, choke and output transformer in an amplifier are doing their jobs through magnetic fields – literally completing the link between a player’s finger tips to the player’s and listener’s ears.

My point being that if you replace your amp’s transformers for something else, you might as well replace the electric guitar with something else. So happily, we’ll stay stuck with big hunks of iron and hang on to our electromagnetic guitars! This means that tubes, which are not magnetic devices, could eventually be replaced by other devices such as high-voltage Field Effect Transistors as long as they’re mated to right kind of transformers. This is stuff that you don’t really need to know, but it’s a point of interest. There are a lot of motivated people out there that are fed up with the poor quality of tubes today and might be able to make tube substitution a reality someday soon I hope.

What’s new on the horizon at Mercury? A bunch of stuff. A cool new line of transformers that will give the next generation of players a unique voice of their own. Vintage is great, but we also want to encourage a new generation of inspired song writers and players to continue guitar based music. It’s all about the tone that will help seed this.

We are in the process of designing, developing new upgrade kits, pre-packaged transformer sets for those who are not satisfied with the tone of their present day amps. It’s our passion.

And, possible amp tone clinics. If that is what players want. We are also working on things that are a bit beyond the horizon which I’ll talk about sometime later.

300guitars: Thanks Sergio for taking the time for this most informative interview!!!

Sergio Hamernik: Thanks Billy for this interview and for giving a damn about all this stuff we call tone. Your passion clearly shines through on your website. It’s people like you that keep it all going and compel us to continually raise the bar for the guitar playing community.

I also want to apologize in advance if I offended anyone’s sensibilities with any comments I may have made. I will learn to live with the guilt….

Click here to read Part 1 of the interview with Sergio Hamernick.

Click here to visit Mercury Magnetics.